TSH Čakovec: Automation for complete traceability and greater satisfaction of end users

TSH Čakovec, with the help of Selmet PLOP system, digitizes and automates animal feed production. Complete traceability of raw materials, GS1 labeling, and ERP integration.

TSH Čakovec: Automation for complete traceability and greater satisfaction of end users
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About the Client

Tvornica stočne hrane d.d. Čakovec (TSH)

 

Tvornica stočne hrane d.d. Čakovec (TSH) is a leading Croatian manufacturer, processor, and distributor of animal feed. With over 45 years of tradition, TSH operates through the main production unit in Čakovec, silos and dryers in Donji Kraljevec and Kotoriba, farms in Tremi and Belica, the GRAMA Construction-Garden Center, and a network of agricultural pharmacies.

In addition to the domestic market, TSH also places its products on the foreign market through its own sales channels and distributors. High product quality and a focus on end-user satisfaction are the fundamental values of this company.

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Challenge

Where every grain came from and where it ended up

 

Due to the specificities of the industry and the food nature of the products, TSH operates in a strictly regulated environment that requires complete traceability of raw materials and finished products – from receipt to delivery.

The biggest challenges included:

  • A large number of suppliers (e.g., family farms) with different delivery dynamics
  • Receipt of bulk and raw materials packaged in bags, which later enter various production processes
  • Obligation to comply with the Food Law (NN 46/07, 55/11)
  • Lack of automation in tracking LOTs and identifying batches

Goal

  • Digitize and automate production and storage management
  • Establish complete traceability of raw materials and finished products
  • Ensure compliance with regulatory requirements (GS1, Food Law)
  • Enable decision-making based on real-time data
  • Improve user experience through precise and fast deliveries

At all times, the company must know “where every grain came from and where it ended up”, which is nearly impossible to achieve without errors and delays without adequate technology.

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Solution

Track the path of raw materials: from receipt, weighing, storage, to production and distribution

 

After analyzing existing processes, Selmet proposed and implemented a comprehensive solution:

SELMET PLOP – program for logistical labeling of products and traceability in production

  • Tracks the path of raw materials: from receipt, weighing, storage to production and distribution
  • Automates processes of receipt (packed in bags, bulk, liquid)
  • Enables linking each raw material to a specific finished product
  • Detects errors and alerts the user in real-time
  • Ensures transparency through a familiar IT environment

GS1 labeling

  • All products labeled according to GS1 global standards
  • Standardization of packaging, serial numbers, and LOTs
  • Easier recall management
  • Easier tracking of products in the distribution chain

ERP integration

  • Two-way communication between PLOP system and ERP
  • Automatic updating of data on raw materials, inventory, and production

Technological support

  • Industrial label printers
  • Mobile handheld terminals
  • Embedded fixed barcode readers
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Result of Cooperation

Digital transformation that brings concrete benefits

  • Complete traceability – “from field to end user”
  • Compliance with legislation and industry standards
  • Automated processes of receipt, labeling, and production
  • Fewer errors, higher speed and accuracy of operations
  • Transparent analytics and decision-making based on data
  • Satisfied end customers through safer and more reliable delivery
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A Look into the Future

TSH continues its digital transformation of its processes – aiming further improvement of logistics, storage, and distribution, as well as the introduction of new functionalities into the existing system. The partnership with Selmet plans to expand to additional locations, ensuring a high level of quality, safety, and efficiency in every part of the business.