Lasta Čapljina - The path to effective product labeling and traceability
Selmet PLOP system for Lasta Čapljina ensures GS1 standards, complete traceability and automation of product labeling – faster, safer, more precise.
About the user
Lasta Čapljina is a renowned producer from BiH with a rich tradition in the food industry, known for quality confectionery products and a wide range of items present in both domestic and foreign markets. The brand is based on excellence, product safety, and innovations in production processes.
Challenge
Lasta Čapljina faced increasingly operational challenges due to market expansion and increased production range. The need arose for the implementation of solutions that would allow for simple, accurate, and reliable labeling – but also ensure complete traceability of products throughout the entire chain, from raw material to finished product and delivery to the customer. At the same time, the solution had to be flexible enough to adapt to different lines, printers, and ERP systems – without additional burden on production staff.
A special challenge was to ensure accurate recording of quantities by shifts, readability of barcodes, and to introduce a system that would allow real-time insight into production and distribution. All this while adhering to GS1 standards and regulations related to food safety and traceability.
Goal
The goal of the collaboration was:
- To introduce GS1 global product labeling standards
- To ensure complete traceability of finished products
- To digitalize and automate product labeling
- To create a simple user interface
- To integrate the solution with the existing ERP system
- To ensure the ability to withdraw a specific batch in the event of contamination or error
- To align the system with regulatory requirements (GS1, Food Law)
- To enhance real-time insight into production
- To strengthen customer trust through transparency of product origin
SOLUTION for smart labeling and integration at every step of production
In the desire to respond to all challenges related to labeling, traceability, and reliable logistics, Selmet has developed an integrated solution for Lasta Čapljina that encompasses all key processes – from the production line to the warehouse.
The focus is on standardization, digitalization, and maximizing the simplification of work for all operators, while ensuring full compliance with legislation and industry standards.
The implemented solution is based on a PLOP system for logistical product labeling, fully integrated into the ERP and daily operations of the user.
SOLUTION includes:
Analysis and planning
- Detailed analysis of all lines and equipment
- Proposed solution tailored to the user's ERP and equipment
Intuitive PLOP application
- Simple user interface for operators
- Icons, shortcuts, and clear instructions
- Verification of each printed label and automatic alarms
- Automatic recognition of the line and recording of quantities
ERP integration
- Direct connection to the ERP system
- Automatic inventory assignment for each produced pallet.
- Real-time recording
GS1 standards
- Labels in accordance with global GS1 standards
- Increased accuracy and efficiency in distribution
- Compliance with the requirements of retail chains
Technological support
- Management of industrial printers and applicators
- Integration with PLC systems
- Management of industrial barcode readers
RESULT
Digital transformation that brings tangible benefits:
- Complete standardization of product labeling
- Automatic tracking and verification of barcodes
- Elimination of production "scrap" due to unreadable or incorrect labels
- Faster and more accurate production processes
- Significant savings in logistics and transport
- Greater control and better planning
A glimpse into the future
Lasta Čapljina continues to invest in the modernization of production processes. Through partnership with Selmet, it plans to further expand the functionalities of the existing system, strengthen quality control, and ensure even greater digital resilience and scalability of operations. The focus remains on innovations that guarantee food safety, efficiency, and high competitiveness in the market.